1.什么是ZAMAK?锌压铸合金终极指南 |韦尔斯哈夫特
What Is Zamak? Zinc-based die casting alloys (ZAMAK, also known as ZAMAC) are widely used zinc alloys that have revolutionized high-pressure die casting since their introduction in the 1920s. In this Zamak Casting & Alloy Guide, Welleshaft, your trusted zinc die casting parts manufacturer, provides ZAMAK castings for various industries to meet the demand for strong and durable components.
2.什么是ZAMAK(或ZAMAC)?
ZAMAK是一种由锌、铝、镁和铜制成的锌合金,已形成德语首字母命名。它的耐压性能好,铸造过程光滑,是压铸的理想选择。
虽然通常拼写为ZAMAC,但它们是同一种材料。与ZA合金不同,它具有独特的用途——从电子外壳到ZAMAC钉扣,再到收藏级压铸造风火轮。
合金成分表
合金类型 | 锌 | 铝 | 镁 | 铜 | 暗示的属性 |
锌合金3 | 95% | 4% | 0.03% | 0.02% | 流量和强度的平衡 |
锌合金5 | 94% | 4% | 0.03% | 1% | 更高的强度;能有效处理管道腐蚀 |
锌合金2 | 96% | 4% | 0.03% | 3% | 坚固耐磨;高温作业 |
锌合金12 | 89% | 10% | 0.05% | 1% | 非常适合坚定的部件 |
易扎克 | 各系 | 更高 | 各系 | 各系 | 更适合爬行;适合加热装备 |
3. ZAMAK在压铸领域的历史
在这种合金出现之前,工厂使用廉价的“锅金属”,这种合金很容易熔化,但在压力下经常破裂。
这催生了一种更坚固、更可靠的锌基材料。如今,从建筑栓到锌压铸机制造的零部件,锌基材料的应用范围十分广泛。
4.为什么选择ZAMAK进行压铸?
(1 )巩固而坚定
与塑料和较软的金属相比,这些锌合金成分不仅保持形状稳定,而且重量轻。我们进行了5比3的抗拉强度研究,揭示了威胁部件的最佳性能。
(2 )获得正确的形状
铸造锌合金 意味着边缘紧密,浪费更少,而且后续需要大量切削。关键在于从一开始就制造出正确的形状。
(3 )油漆泼力好
无论您需要抛光的油漆、镀铬还是坚韧的粉末涂层,这些锌合金都可以轻松完成。
(4 )继续前进
我们见过锌基合金模具可以使用上百万次。这对于大订单来说节省了时间,降低了成本。
5. Welleshaft 常用的 ZAMAK 合金
- 各方面都很好,而且易于施展。
- Better for weathered jobs like plumbing. See more in zamak 5 material properties corrosion resistance in plumbing fixtures.
- Harder and rougher; tough enough for wear.
- Best where stiffness counts.
- Stands up under heat and time. ezac alloy vs zamak5 creep resistance in die casting.
6.Pick the Right Zinc Alloy for the Job
We often help clients compare type 3 vs type 5 alloys for new builds. Choose 3 for better flow and form; pick 5 when strength is key.
1. Casting Method Matters
2. ZAMAK alloys: Cast hot in chamber setups.
3. ZA alloys: Need cold chamber setups
At Welleshaft, we run zinc die casting machines for zamak metal factory use to keep your project moving.
7.How ZAMAK Fits Different Industries
(1)Automotive
- Brackets, engine housings, and mounts.
- We’re the best zinc die cast manufacturer for zamak alloy automotive parts.
(2)Building & Fixings
- Use our zamac anchor nailin installer guide for concrete block.
- Roofing pros trust zamac nailin anchor screw ratings for light-duty roofing.
- Not sure what to pick? Try our zamac anchor vs steel anchor durability comparison.
(3)Toys and Models
- What is a zamac hot wheel collectible metal casting?
- Dig into hot wheel casting material vs zamac alloy explanation.
- Learn what is zamac in die-cast toy industry and why it lasts.
8.People Also Ask
(1)What’s in exactly?
A: It’s mostly zinc with aluminum, copper, and a bit of magnesium. See what is zamak alloy composition zinc aluminum magnesium copper for the full breakdown.
(2)Is ZAMAK 5 stronger than ZAMAK 3?
A: Yep. Type 5 has more copper, giving it an edge in strength. Compare it in our 5 vs 3 tensile strength material study.
(3)Will my mold last long?
A: Sure will. We’ve seen zinc die casting mold setups run clean for over a million shots.
(4)Can I coat or paint parts?
A: No problem. This zinc alloy takes paint, chrome, or powder coats very well.
9.Gear Check – Zinc Die Casting Machines
10.Wrap-Up
从汽车车架到此类螺栓,再到玩具车,锌合金性能可靠。在Welleshaft,我们帮您选择合适的型号——3型、5型、12型或EZAC型。
与welleshaft联系 或浏览我们的锌合金库以找到合适的匹配。